However, this factor should be insignificant as it was found that for smaller holes, the PDMS formed only very shallow bumps, so it did not fill the hole and thus the trapped air was not compressed. Moreover, the vacuum level (between 0.01 MPa and 10 Pa) was found unimportant for PDMS filling, though
it affected the mechanical properties of the filled PDMS since the PDMS cured at poor vacuum was less dense due to trapped air and solvent molecule [16]. That is, the air at the dead end would dissolve in PDMS rather than get compressed since PDMS is air PFT�� permeable. 3) Composition of the Sylgard 184 and buy Talazoparib its curing agent, which contains many additives. One important additive is silica nanoparticle filler for reinforcing purpose [17, 18], which may block the hole when its size is not negligible compared to the hole diameter. 4) Size effect. The above derivation for capillary filling speed applies to large channels. For nanoscale holes, the filling mechanism is much more complicated. For example, the surface energy can differ significantly from macro-scale surface when the liquid pillar diameter is no longer orders larger than the range of van de Waals force, and the meniscus may be ‘pinned’ due to the abrupt change of surface topography or charges. In addition, at nanoscale, highly viscous fluid usually behaves like non-Newtonian fluid with much higher effective viscosity. Molecular
dynamic simulation can be employed to better understand the PDMS filling mechanism. Our GDC0449 current study only serves to suggest Y-27632 2HCl alternative roles of solvent in PDMS filling, and it cannot identify which factors play the most critical role in filling nanoscale
holes. Systematic further study is needed to unambiguously elucidate the role of solvent for the hole filling by diluted PDMS, and why sub-100-nm holes are so difficult to fill. For instance, in order to focus on the effect of viscosity, pure PDMS with different molecular weights, thus very different viscosities, must be used to fill open-ended holes and examined in its liquid state (without curing). This will be studied and published elsewhere. From the point of view of practical application, PDMS filling into nanoscale holes can be improved by solvent dilution, surface treatment by solvent or surfactant other than FOTS such that the surface energy is just low enough for clean demolding, vacuum to drive off solvent and assure PDMS’s mechanical property, and applied pressure that is the most effective approach [4]. Conclusions We, here, studied the effect of solvent treatment of the master mold surface (that was already coated with a silane anti-adhesion monolayer) on PDMS filling into nanoscale holes on the master mold. We achieved improved filling into holes with diameter down to sub-200 nm versus approximately 300 nm for master mold without this additional solvent surface treatment using toluene or hexane.